Customized Sports Mannequin Design

Background

Due to confidentiality agreements, the customer's name is not disclosed.

An international sports retail brand was upgrading its global stores
and looking to replace traditional fiberglass (FRP) mannequins
with a more sustainable solution.

The customer was seeking a reliable manufacturing partner capable of
delivering consistent quality, environmental compliance, and scalable production.

Challenges

The previous supplier faced several limitations:

Inconsistent Quality

Handcrafted FRP
production resulted in
inconsistent quality.
Fragile & Prone to Damage

Mannequins were prone
to damage during transportation
and long-term use.
High VOC Emissions

Painted surfaces
generated
VOC emissions.
Long Lead Time

Long production lead
times delayed
store rollouts.
Not Recyclable

Used mannequins could not be
effectively recycled, increasing
environmental impact.

Customer
Requirements

The customer required a solution that could:

Meet Ecodesign
sustainability principles.
Eliminate paint
and reduce VOC emissions.
Support recyclable
materials and circular use.
Cover multiple sports categories
with customized mannequin designs.
Deliver prototypes within 45 days
and mass production within 60 days.
45DAYS60DAYS